Nonwoven Machine

Your Professional Nonwoven Machine Supplier

 

Changshu Taifeng Nonwoven Machinery Co., Ltd. is a renowned leader in the non-woven machinery industry, recognized for its exceptional value and unwavering commitment to top-tier after-sales service. Our extensive product portfolio includes needled carpet, hard cotton, batting, simulated cotton thread, spun yarn, and expertly post-processed spun nonwovens.
Quality Control
We employ highly skilled professionals to oversee the production process, conduct rigorous inspections, and ensure that the final product adheres to stringent quality standards, guidelines, and specifications.

 

Rich Experience
With a team of seasoned experts dedicated to stringent quality control and attentive customer service, we are always ready to engage in detailed discussions regarding your requirements and ensure complete customer satisfaction.

 

Fast Delivery
We guarantee timely shipment arrangements, strict adherence to contractual obligations, and continuous tracking of cargo transportation progress. In the event that delivery expectations are not met, we offer a 10% compensation as a gesture of goodwill.

 

Professional Services
We provide robust technical support and comprehensive after-sales services. Should you encounter any challenges while utilizing our products, we will promptly address your concerns and offer the highest level of support.

 

 
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Parameter

 

 

Customized

Customized

Condition

New

Raw Material

Needle Punched Nonwovens, Asphalt Felt Substrate, Ge

Color

Customized

Size Specification

Customized

R&D Capability

R&D Support

Voltage

Customized

Product Weight

Up to 3000GSM

Capacity

Up to 800kg/H

Transport Package

Wooden Pallet, Wooden Cases

Specification

Customized

Trademark

TAIFENG

Origin

China

HS Code

8449009000

 

Types of Nonwoven Machine

The nonwoven machines produced by our company mainly include the following types:

Non-Woven Nonwoven Machine

New Design Spray-Bonded Wadding Production Line

 

 

A spray-bonded wadding production line is a system designed to manufacture wadding (a soft, bulky material) by spraying a bonding agent onto a web of fibers, which are then heat-set to create a cohesive, usable material. This process is commonly used for producing wadding for bedding, furniture, clothing, and other applications. The lines are typically automated, minimizing labor costs and maximizing production output.

Needle Punched Felt Machine

 

A needle punched felt machine is a machine that uses barbed needles to interlock fibers and create a nonwoven fabric called felt. The machine repeatedly pierces a web of fibers with these needles, entangling them and forming a dense, cohesive material. This process is used to produce various types of felt, from soft craft felt to industrial felt.

High Speed Needling Machine

 

 

A high-speed needle punching machine is a type of nonwoven machinery used to create felt and other nonwoven fabrics. It uses barbed needles to repeatedly penetrate a loose fiber web, causing the fibers to interlock and form a cohesive, durable material. These machines are crucial in the production of various nonwoven products like carpets, geotextiles, and filter materials.

 

Advantages of Nonwoven Machine
Efficient production‌:
High degree of automation, easy operation, can greatly improve production efficiency‌.
‌Precise cutting‌:
Adopt advanced electronic speed control system and precise cutter design to ensure cutting accuracy and stability‌.
‌Versatility‌:
Suitable for trimming or slitting of different widths of rolls, strong adaptability‌.

 

Applications of Nonwoven Machine

 

Medical and Hygiene:

Surgical masks, gowns, diapers, and others.

01

Agriculture:

Crop covers and landscape fabric for weed control.

02

Construction:

Geotextiles for soil stabilization and filters.

03

Automotive:

Interior linings and carpets, and insulating materials.

04

Home Textiles:

Mattresses, quilts, and upholstery materials.

05

 

Installation Steps of Nonwoven Machine
 

Preparing the Installation Site
Before installing the non-woven fabric making machine, it is important to prepare the installation site properly. Clear the area of any obstacles or debris and ensure there is sufficient space for the machine to operate efficiently. Additionally, make sure the site has access to necessary utilities such as electricity and water.

 

Unpacking and Inspection
Once the installation site is ready, unpack the non-woven fabric making machine carefully. Inspect all the components to ensure that nothing is damaged. If any parts are found to be damaged, contact the manufacturer for replacements before proceeding further.

 

Assembling the Frame
Begin the installation process by assembling the frame of the non-woven fabric making machine. Follow the manufacturer's instructions and use the provided tools to securely connect the frame components together. Double- check all connections to ensure stability and safety.

 

Installing the Conveyor System
Next, install the conveyor system of the non-woven fabric making machine. Properly align the conveyor belts and rollers, ensuring they are level and aligned with the frame. Securely fasten the belts and rollers utilizing the provided hardware to prevent misalignment during operation.

 

Mounting the Control Panel
Mount the control panel in a convenient location near the machine. Connect all the necessary wiring according to the manufacturer's instructions. Test the control panel to ensure it is properly functioning and can effectively regulate the machine's operations.

 

Attaching the Fabric Feeding System
Attach the fabric feeding system to the non-woven fabric making machine. Ensure that the feeding mechanism is properly aligned and secure. Adjust the settings to accommodate the desired fabric size and thickness, following the manufacturer's guidelines.

 

Connecting Uilities
Connect the machine to the necessary utilities, such as electricity and water. Follow all safety guidelines to prevent electrical hazards or water damage. Test the utilities to ensure they are functioning correctly and monitor their performance during operation.

 

Testing and Calibration
Before starting full-scale production, conduct thorough testing and calibration of the non-woven fabric making machine. Test different settings and parameters to optimize the output quality. Make final adjustments to achieve the desired fabric characteristics, such as thickness and texture.

 

 

Safety Precautions for Using Non-woven Machines
  • The user should not start the machine during the time of special operations such as lubrication, maintenance, adjustments, and more.
  • The user should not disconnect the safety and protection devices while operating on the machine. The user should keep their hands at a safe distance from moving parts of the machine when they are starting up the loom.
  • The machine should always be attended by the user when it is running.
  • For various technical reasons, it might happen that some moving parts might not be protected. This mainly happens in terms of the heald and reed frames. Hence, the user should be on their guard while operating the machine.
  • The user must strictly follow the directions to use provided by the textile machine manufacturers, especially if they are using the machine for the first time.
Non-Woven Nonwoven Machine

 

 

Packaging and Shipping

 

 

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FAQ

 

 

Q: What is the working principle of a high speed needling machine? ​

A: A needle with a barbed hook is used to repeatedly puncture the fluffy fiber web formed by cross-web or air-web. When the needle pierces the fiber web, the barbed hook drives the fiber to move from the plane direction to the vertical direction, causing the fiber to shift up and down and squeeze each other.

Q: How to choose a suitable high speed needling machine? ​

A: You need to consider the type of nonwovens produced, product quality requirements, production scale, etc. For example, the production of geotextiles may require wide-width, high-needling density equipment; the production of high-grade needle-punched cotton requires higher uniformity and fineness of needle punching.

Q: What are the core components of a high-speed needling machine? ​

A: The core components include needles, which act directly on the fiber web, and their quality and shape affect the needling effect; needle plates, which are used to fix needles and need to have good rigidity and wear resistance; transmission systems, such as crank-connecting rod mechanisms, cam drive systems, etc., to ensure the high-speed reciprocating motion of needles. ​

Q: What impact does the needling frequency of a high-speed needling machine have on production? ​

A: The higher the needling frequency, the more times the fiber web is punctured per unit time, and the higher the production efficiency. However, too high acupuncture frequency may cause equipment heating and increased wear, and may also affect the quality of needling, such as increased fiber damage and decreased product flatness, so the appropriate needling frequency should be selected according to the fiber material and product requirements. ​

Q: What issues should be paid attention to during the operation of a high-speed needling machine?​

A: During operation, pay close attention to the temperature of the equipment. Excessive temperature may affect the life of the equipment and product quality. Pay attention to the vibration and noise of the equipment. Abnormal vibration or noise may indicate component failure. Check the wear of the needles regularly and replace the needles with severe wear in time. Ensure that the fiber web is fed evenly and stably to avoid problems such as broken webs and wrinkles.

Q: What are the key points for the maintenance of high speed needling machines? ​

A: Clean the equipment regularly, remove fiber debris and dust to prevent blockage and affect transmission; check whether the connection of each component is loose and tighten it in time; lubricate the lubrication points according to regulations to ensure the good operation of the equipment; regularly check the wear of the needle plate and needles, and replace them when necessary; maintain the control system to ensure that the parameter settings are accurate and stable.

We're well-known as one of the leading nonwoven machine manufacturers and suppliers in China. We warmly welcome you to buy high quality nonwoven machine for sale here from our factory. For more information, contact us now.

Color Fabric Making Machine, High Capacity Nonwoven Production, Needle Punched Nonwovens Production Line